STARTER (for 1.6 kW Type) > DISASSEMBLY

for Preparation Click here



1. REMOVE STARTER TERMINAL


    A202431

  1. Open the terminal cap.

  1. Remove the nut and the starter terminal.



2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    A198945

  1. Remove the nut and disconnect the lead wire from the magnet starter switch assembly.



    A202432

  1. Remove the 2 nuts that hold the magnet starter switch assembly to the starter housing.



    A202433E03

  1. Pull the magnet starter switch assembly while lifting the front part of the magnet starter switch assembly, release the plunger hook from the starter pinion drive lever, and remove the magnet starter switch assembly.
    Text in Illustration 
    *1
    		Plunger Hook
    *2
    		Starter Pinion Drive Lever



3. REMOVE STARTER YOKE ASSEMBLY


    A202434

  1. Using "TORX" socket wrench T25, remove the 2 through bolts.



    A202435

  1. Pull out the starter yoke together with the commutator end frame.



4. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    A202436

  1. Remove the 2 screws.



    A206774

  1. Pull the starter yoke out of the starter commutator end frame.

    NOTICE:
    While holding down the lead wire, remove the starter commutator end frame.



5. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    A211302

  1. Using a screwdriver, pry the end of the spring away from each brush and pull out the 4 brushes from the brush holder so that they are held in place by the springs.

  1. Remove the brush holder.



6. REMOVE STARTER ARMATURE ASSEMBLY


    A202438

  1. Remove the starter armature from the starter yoke.



7. REMOVE STARTER ARMATURE PLATE


  1. Remove the starter armature plate from the starter drive housing or the starter yoke.


    A202440E01


    Text in Illustration 
    *1
    		Starter Drive Housing Assembly
    		*3
    		Starter Armature Plate
    *2
    		Starter Yoke Assembly
    		-
    		-



8. REMOVE STARTER PLANETARY GEAR


    A202441

  1. Remove the 3 planetary gears from the starter center bearing clutch.



9. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    A202443

  1. Remove the rubber seal from the starter drive housing



    A202444E01

  1. Remove the starter center bearing clutch with starter pinion drive lever from the starter drive housing.
    Text in Illustration 
    *1
    		Starter Pinion Drive Lever
    *2
    		Starter Center Bearing Clutch Sub-Assembly

  1. Remove the starter pinion drive lever from the starter center bearing clutch.